Talvar asphalt mixing plant 160 t/h
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Talvar asphalt mixing plant 160 t/h – bag filter
Technical specification
1- Cold feed system
1-1 cold silos
5silos(2+3 silos)
Matrial flow control with warning signal
2 remote control vibrator each 0.45 kw
Dimension (LWH) 3.6×2.4×3.55 m
Capacity 12 – 15 m3
1-2 feeder belts controlled from control cabin
number of belts 5
dimension 1.5×0.6 m
drive unit 1.5 kw
inverter 2.2 kw
1-3 Dryer cold feed conveyor belts
Conveyor drum 320 mm diameter and 730 mm length
Main rollicks 90 mm diameter and 250 mm length
Guiding rollicks 65 mm diameter and 95,120 and 740 mm length
Emergency line belt no.1 belt no.2
Width (3 layers) 70cm 70cm
Drive unit 5.5 kw 4 kw
2- Drying and heating system
2-1 Dryer
Isolated with 5 cm rock wool & Aluminium cladding to reduce the fuel Consumption
Temperature is conslantly checked by sensor
Optimized heat transfer stages
Drum fixer to prevent linear movement of the drum
Negative pressure inside the drum tube prevents extracting of filler of the environment
- Length 10.5 m
- Diameter 2.2 m
- Declination of dryer tube 3 degrees
- Drive unit 4×18.5 kw
2-2 Burner
Equipped with silencer
Fuel type ( dual burner) diesel and heavy oil
Oil multi-fuel as option
Fuel viscosity( max) 10 c.st (200 c)
Fuel consumption 1560 kg/h
Capacity (max) 13 mil kcal/h
Air fan 37 kw,3000 rpm
Pump pressure (max) 40 bar
Pump output (max) 47 liter/min
Heavy oil temperature (max) 100 – 1200 c
Pump motor output 7.5 kw – 150 rpm
Voltage 400/230 v , 50 Hz
2-3 Hot mineral elevator
Closed and dust-tight structure
Chain type elevator with wear-resistant steel buckets
Weighted chain tensioner
16 mm heavy-duty chains according to amrican standards
Transfer unit from elevator to screens has wear-resistant ribs
Shaft length 27 m
Drive output 18.5 kw
3- Dust collecting system
3-1 Cyclone filter
Adjustable to collect fillers(from 0 up 60%) equipped with a 4kw
screw conveyor
3-2 Exhaust fan
Backward type with 90 kw drive
SPB belt with guard
Shaft and fan inspection door
Motorized damper,controlled from control cabin
3-3 Bag filter
Hi-tech Euro2007standard filler/dust collecting system from dryer tube
Isolated with 5 cm rock wool and galvanized cage
Temperature sensor PT-100 to prevent filter bags from burning
Filtration area 500 m2
Max dust burden onto plant 250 g/m3
Max emission of dry particulate 20 mg/m3
Filter type Nomex
2 screws drive output 4 kw
Temperature 1200C – Max 1600C
3-4 Filler alavator
Twin elevator (separate shafts)for conveying filler from cyclone to silo
No. 1 and filler from bag filter to silo no. 2 ( option)
Drive output 11 kw
3-5 Filler silo
Bottom loading pipe and ladder to access the top of the silo
Capacity 50 tons
4- Mixing tower
4-1 Vibrating screening
Separates aggregates to 5 grades (0-3) (3-6) (6-12) (12-18) (18-25)
Dust-removal fan from screen and mixer
2 vibrating electromotor each 5 kw made by ital vibras
Ralling system for easy access and replacing the screens
Articulated chutes from screens
Screens inspection doors
Maximum temperature 2000 C
Total screen area 33 m2
4-2 Hot mineral and filler silos
Isolated with 5 cm rock wool and equipped with current level control system
No. of hot mineral silos 5
Capacity of hot mineral silos 50 tons
Capacity of filler silo 2 tons
Filler screws drive output 2 × 3 kw
4-3 Weighing system
High precision (0.0003) strain gauge load cells
Option to assign the discharge priority of the materials
Option to assign the mixing time
Hot mineral weighing load cells 4
Bitumen weighing load cells 3
Filler weighing load cells 3
Capacity of bitumen scale 250 liter
4-4 Mixer unit
2 layer mixer ,inner layer made from wear resistant cast iron plates
Cast iron paddles based on ASTM A532
Drive gearbox 2 × 30kw
Mixer capacity (1 batch) 2 tons
4-5 Asphalt storage silo
2 layer silo, isolated with 5 cm rock wool
Total capacity of silo100tons separated to 2×45 tons and 1×10tons compartment
Discharging doors electrically heated
Overflow alarming system
4-6 Oversize silo
Capacity 30 tons, with pneumatic valve and overflow sensor
5- Compressed air supply
screw type air compressor
capacity 3 m3/min
2 containers 2000 and 500 liter
6- Control cabin
6-1 Monitoring
Computerized control of the operation , control and display of the complete
Scope of delivery.
Storage of recipes, plant parameters and production and operational data.
Daily production report separately for every batch will be saved on a
file with Excel format and can be copied to flash memory. Running
the invertors will be done through the computer.
6-2 Switch panels
All the electric parts such as contactors and thermal contacts German brand.
7- Bitumen pump package
Bitumen pump 2.5 inch/ made in turkey
Drive output 11 kw
Valves 1.2 and 3 inches
3-ways valve 1
Collector 1
Separator 1
8- Additional equipment
8-1 Oil heater
Length 3.5 m
Diameter 1.7 m
Height 2 m
Burner thermal capacit 550000 kcal
Oil pump 2 inch
Drive unit 15 kw
8-2 2 × Bitumen flask
Insolated with rock wool and galvanized steel
Length 12 m
Diameter 2.5 m
Height 2.7 m
Capacity 67000 liter
Required power 620 KwA which will be supplied by Buyer.
